How To Glue Aluminum to Wood? A Step-By-Step Guide

Wood and aluminum are two unrelated materials; they are almost incompatible without an epoxy product available to bond.

An epoxy product will bond any material to some other material, such as wood and aluminum, that is difficult to connect.

However, the adhesive alone is not enough to complete this project of yours.

Knowing how to glue aluminum to wood correctly is critical. The following post will let you know how to glue aluminum to wood. Keep reading below!

Things You Will Need

Rust-Oleum 200261H Water-Based Ultimate Polyurethane

Before you start gluing wood and aluminum, you must prepare some materials and know a few tips to help them stick together.

There are several suggestions here:

  • First and foremost is the selection of glazing agents for gluing aluminum and wood, including epoxy, polyurethane, and superglue. Next, you must determine which adhesive is better for time constraints and which is better for long-term adhesion.
  • Prepare the wood surface before gluing aluminum by sanding lightly with sandpaper so as not to leave any lumps or protrusions. Many wood surfaces are porous due to their grain, so you should choose liquid adhesives such as superglue as they work better for light wood.
  • The aluminum surface needs to be sanded to create better adhesion on the glued surface while ensuring the aluminum surface. However, you can also glue slightly curved aluminum surfaces if the piece of aluminum is bent before gluing down the curved wood segments.
  • It’s recommended to use super glue in a smaller bottle to make it easier to work with if the mix is ​​gel-like because the liquid versions can soak into or flow into the wood surface easily. Epoxy resin and polyurethane will be easier to apply if you use a scraper or a stick.
  • Prepare spring clamps on larger pieces that are glued to vertical surfaces.

A Detailed Guide On How to Glue Aluminum to Wood

How to glue aluminum to wood step by step

After preparing all the materials, you will start gluing aluminum to the wood; the steps are as follows:

Step 1: After preparing the wood and aluminum surfaces, you must ensure that both characters are free of contaminants such as grease, dirt, and other excess stains left behind by wax and polyurethane.

In addition, the wood surface you use should be structurally solid and hard.

Step 2: Please remove grease on the aluminum with a degreaser to quickly create good friction and adhesion.

If the excess oil on aluminum is not treated, the bonding process will not be guaranteed to be up to standard.

Therefore, the aluminum must be scrubbed clean with 00 or 000-grade steel wool [Readmore about the difference between 00 And 0000 Steel Wire Wool Here]. Then it would be best if you let the aluminum dry completely.

Step 3: The next step is that you need to screw the tip of the syringe into the epoxy container. Keep pushing the piston to dispense and mix the epoxy simultaneously. Finally, apply epoxy where you want to bond.

Step 4: Once you have epoxy coated, you should press the wood into the aluminum and hold the two surfaces in place for a few seconds.

You can also use clamps to clamp the wood and aluminum to keep them together until the epoxy ultimately cures. The curing time will depend on what epoxy product you use.

Step 5: Remove the clamp after the curing time has expired (approximately 30 minutes).


1. What Kind of Glue Will Stick to Aluminum?

The Original Super Glue Cyanoacrylate Gel

Cyanoacrylate, known by names such as instant glue, crazy glue, super glue, ca glue, etc., is a glue that will bond aluminum well.

In addition, for high strength, it is recommended to use metal binders such as 170 or the original 910. You should also consider 737 power if you want to bond aluminum to different surfaces with different thermal expansion coefficients.

2. Can You Glue Aluminum Foil to Wood?

Tekbond Wood Glue, PVA Wood Glue for Furniture and Woodworking

You can completely glue aluminum foil to wood easily by using PVA glue. Even this glue has an even more surprising effect of sticking aluminum foils together. This glue is cheap and works surprisingly well.

3. How Do You Attach Wood to Aluminum?

You can attach wood to aluminum with self-tapping screws. This is a very versatile screw that can be used to fasten metals, including aluminum, securely.

They are also used to effectively attach metal to other materials, such as plastic or wood, by creating a much stronger bond than conventional nails.

4. Is Epoxy Stronger Than Gorilla Glue?

Both are excellent choices for use with wood. They are both harder than wood and create a robust and long-lasting bond.

Yet, epoxy has been shown to make a better bond with more materials than Gorilla Glue and is more durable. So, epoxy will be the better choice of the two.

5. What Is the Strongest Epoxy for Aluminum?

The best choice for aluminum bonding is Loctite Epoxy Weld Bonding Compound. This epoxy is a convenient alternative to welding and is also the most powerful solution for bonding most metals, including iron, steel, brass, aluminum, copper, and pewter.

The Bottom Line

Overall, it is not too difficult to glue aluminum to wood. The surfaces need to be leveled first when bonding these two materials together.

At the same time, be careful in gluing with specialized glues. Use a pair of gloves if you do not want to feel uncomfortable when the skin is glued to the skin.

You need to carefully study the specifications of the adhesive to find suitable glue to help maintain the strength of the bond and compatible setting time.

As for the working process, you must follow the step-by-step instructions to glue aluminum to wood.

Hopefully, the above article will bring you valuable knowledge and help you complete your project quickly. Thanks for your attention!

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